Slotting Machine Manufacturers in India

Slotting Machine Parts

A slotting machine consists of the following parts;

Base
Column
Saddle
Cross-slide
Rotating or Circular table
Ram and tool head
Ram drive
Feed drive

Base:

It should be sustainably rigid to take up the entire load of the machine. It has to take all the load(dynamic as well as impact loading) while operating. The guideways for the same are perpendicular to the column face accurately finished to move the saddle quickly and easily.

Most generally it is made up of cast iron.

Column:

The right vertical cast integral rigid part of the base is the column and it serves the following purposes.

It houses the driving mechanism of the ram reciprocating on its front vertical face.
It is also capable of housing the feeding mechanism of the table.
It subsequently moves on the guideways on the base to provide a longitudinal feed of the table, i.e. in a perpendicular direction to the front vertical face of the column.
It is also capable of providing guideways on its top face perpendicular to the guideways on the base for the cross-slide.
Although the longitudinal feed may be given either manually or by power.

Cross-Slide:

It is generally mounted on the guideways of the saddle and can provide cross-feeding of the table.

Cross-slide holds the circular table.
It generally provides the arrangement of cross-feeding either annually or by power.

Circular or Rotating Table:

It holds the ability to rotate on the cross-slide to provide circular feeding of the work.
It can definitely hold back the work by clamping, using fixtures and fixing vices, etc.
It does have the arrangement of the rotary feeding either by hand or by power.

On certain machines the table graduates in degrees for indexing.

Ram and Tool Head:

Ram generally slides on the guideways mounted on the vertical face of the column and provides a slot for changing the position of the stroke. It does carry the tool which is mounted at the bottom end of the tool head.

Ram-Drive

It provides the circular motion of the motor to the reciprocating motion of the ram in the vertical phase. It provides the arrangement with a slower speed during the cutting or forward stroke and greater speed during the return stroke to reduce the idle time.

Feed Drive:

It provides the arrangement of the longitudinal and crosses- a feed of the table either by power or manual and provides the arrangement of the circular or rotary feeding of the table either by power or manual.

Intermittent feeding of the table is supplied at the beginning of each cutting or forward stroke of the ram.

Mechanism of Slotter Machine

· Hydraulic Drive

· Variable Speed Motor Drive

Hydraulic Drive

The speed motor drives a hydraulic pump delivering oil at a constant pressure to the line. The regulating valve admits the oil under pressure. A regulating valve admits oil under pressure to each and every piston alternatively at the same time allowing the oil from other end to reach the reservoir

The piston that is pushed by the oil and connected to the ram by the piston rod pushes the ram carrying the tool.

The relative admission of oil to each end of the piston alternately is accomplished with the help of the trip dogs and pilot valves.

As and when the ram moves and completes its stroke, a trip dog will trip the pilot valve operating the regulating valve. The regulating valve admits oil to the other side of the piston and the motion gets reversed.

Also, the length of the ram stroke will depend upon the position of the trip dogs and can be changed by unclamping and moving the trip dogs to the desired position.

Variable Speed Motor Drive:

In this variant of the slotter, speed is obtained by different gears present in the gearbox and the shaft rotates with the help of the electrical motor.

Technically it is used in the larger slotter machines.

The Working Principle:

The definite working of the Slotting Machine is somewhat similar to the shaper machine, just the main difference lies in the fact that the slotter machine works vertically whilst the shaper works horizontally.

Now the ram connected to the crank and the crank is connected to the gears. So what happens here is that when we increase or decrease the gear speed, the rotation of the crank increases and decreases. And as per these, the ram moves up and down.

Esskay Lathe Machine Tools, One of the Top Notch Lathe Machine Manufacturers, have attached the workpiece to the work table and manually we bring them up near the workpiece, then adjust the worktable and clamp it up.

Now we supply the power as per gear the crank rotates and the crank is connected to the ram so the ram moves up and down.

When it moves down the cutting stroke takes place and while moving up or return stroke there is no cut.

If we have to cut at the different sections then manually we give feed to the work table and as per the requirements, it cuts. That’s how it works.

When do we require Slotting Machine Operations?

Internal and External Flat surface machining
The internal recess of circular, semi-circular and concave-convex surfaces.
Internal, external circular surfaces machining and Blind Holes Internal machining.
For shaping internal and external forms or profiles.
The machine operates vertical, Horizontal and at some angle too (Inclined Surfaces).
Irregular surface machining.
Machining operation of Dies and Punches.
The operation like slots, grooves, splines, and keyways for both internal and external surfaces.
Internal and external gear teeth machining.

Categorisation Of Slotting Machines

There are prevalently 4 types of slotter machines namely;

Esskay Lathe Machine Tools is one of the Best Slotting Machine Manufacturers in India. Precision tool room slotter, Production slotter, punch slotter and special purpose slotter machine.

Our More Products: CNC Lathe Machine Manufacturer India

Let us have an overview of the same types.

Knife Grinding Machine Manufactures

Introduction of
Knife Grinding Machine

Blade Grinding Machine is Known with a few names like , Knife Grinding Machine, Edge Grinding Machine, Surface cum Edge Grinding Machine, Knife Sharpening Machine, Blade Sharpening Machines.

All Machines are comparative with little changes, Knife Grinding Machine are proficient to granulating on edges, knifes to make it more keen with certail points according to client requirement.Blade Grinding Machines gave two variations , one is bunching framework and other is Magnetic Chuck System

Sharp edges are fitted on the table with amassing or attractive hurl framework, attractive toss holds the blades, edges firmly for pounding the edges.Machine table can do granulating in the middle of o to 90 degrees point.

• Complete with electrical and electric engines

• Two no. of 3 stage engines

• One Coolant Pump and other electrical are standard make

• Smooth inward region for great cooling, water waste and simple cleaning

• Grinding head accessible with 6 or 8 crushing stones or according to prerequisites Application Areas.

• Used for honing guillotine paper cutting blades

Overview

Knife Granulating Machine furnished with Complete electrical and electric engines , 2nos. of 3 stage engines ,Coolant Pump framework , fine inner bits for great cooling, water waste and simple cleaning , Grinding head accessible with 6 to 8 granulating stones , Knife honing machine is use for honing guillotine paper cutting blades.

The more modest the point between the edge and stone, the more keen the blade will be, yet the less side power is expected to twist the edge over or break it off. The point between the cutting edge and the stone is the edge point – the point from the vertical to one of the blade edges, and equivalents the point at which the edge is held. The all out point from one side to the next is known as the included point – on a symmetric twofold ground edge (a wedge shape), the point from one edge to the next is along these lines double the edge point. Average edge points are about 20° (making the included point 40° on a twofold ground edge).[1] The edge plot for sharp blades can be just 10 degrees (for a 20° included point). Blades that require an intense edge (like those that cleave) may hone at 25° or more.

Various blades are honed diversely as indicated by crush (edge calculation) and application. For instance, careful surgical blades are incredibly sharp however delicate and are by and large discarded, instead of honed, after use. Straight razors utilized for shaving should cut with insignificant pressing factor, and subsequently should be exceptionally sharp with a little point and frequently an empty crush. Ordinarily, these are honed every day or all the more regularly. Kitchen blades are less sharp, and for the most part cut by cutting instead of simply squeezing, and are prepared day by day. At the other limit, a hatchet for slashing wood will be less sharp still, and is essentially used to part wood by hacking, not by cutting, and might be reground but rather won’t be honed day by day. As a rule, yet not generally, the harder the material to be cut, the higher (more blunt) the point of the edge.

The piece of the stone influences the sharpness of the edge (a better grain, typically, however not generally, produces more honed cutting edges), as does the creation of the edge (a few metals take and keep an edge better compared to other people). For instance, Western kitchen blades are normally made of gentler steel and take an edge point of 20–22°, while East Asian kitchen blades are customary of harder steel and take an edge point of 15–18°. The Western-style kitchen blades are for the most part in the scope of 52–58 on the Rockwell scale, which means the general hardness of a material.

Esskay lathe manufacturers is one of the most reputed manufacturers and dealers of quality lathe machines, CNC, grinding machine, Shaper machine, Surface machine, drilling machines, milling machines, hydraulic brake etc. we are the best radial drilling machine manufacturer, slotting machine manufacturers in Punjab, slotting machine manufacturers in Punjab and shaping machine manufacturer in India.

Hydraulic Shearing

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Esskay Lathe & Machine Tools Manufactures hydraulic shearing machine. Hydraulic Shearing Machine is widely use in cutting large sheets, Steel bars and plates of metallic and non-metallic materials. Esskay Lathe & Machine tools manufactured Hydraulic Shearing Machine use for smooth and precise cutting. Esskay Lathe & Machine Tools offers compact, safe and durable tools. Main Advantage of Hydraulic Shearing Machine is include better stability, low noise and higher output. These Machines match high quality control norms. Our tools are made to reduce material wastage. They are built for vibration-free functioning. Esskay Lathe & Machine Tools provide many models with diverse specifications. Hydraulic Shearing machines are used in automobile Indsutries, printing Industries, food processing Units, engineering, electronic, plastic, wood working, electrical, construction and numerous other industrial segments.

At the point when you apply a high pressing factor instrument through a metal plate and eliminate a piece of the metal, the interaction is called shearing. Shear machining gadgets incorporate punching machines, which make little plates, and blanking machines, which produce washers and comparative articles.

Direct device standard machining isn’t equivalent to shear machining. With standard instrument machining, a solitary or various point device can be utilized to take out a piece of metal from the metal sheet as well as square. This interaction required continued beating of the metal until the necessary measurements are accomplished. With shear machining, the apparatus’ bleeding edge eliminates the metal from the plate. While this occurs, most extreme pressing factor is applied. The apparatus, notwithstanding, just contacts the metal one time.

Both mechanical and pressure driven machines can perform shear machining. Pressure driven shears cut and score sheet metal rapidly and precisely. They function admirably for processing plants that do a great deal of metal creation. Also, water powered shears are ideal if the activity requires extraordinary pressing factor. They don’t need a ton of support, will work consistently, and are quick and calm. Water driven shear machines additionally occupy less room than mechanical shear machines while applying a similar measure of pressing factor.

At the point when the metal is embedded into water powered machines, it is gotten by clasps so it doesn’t move under high tension. To guarantee that the cut is smooth and in any event, for a 90 degree cut, a squaring arm or back check should be utilized. Minute burrs might be framed by the edge of the cut metal; these should be taken out by pounding. On the off chance that you utilize water powered shears, be cautious about the little checks left by the cutting sharp edges and holding clips while working. You should eliminate them or in any case represent them.

There are a wide assortment of water driven shear machine models available that oblige an enormous scope of metal plate sizes. Many metal cutting applications can be utilized, and the metals can frequently be reused. You might be astonished at the presence of current water driven shears. Maybe than being inconvenient and noisy, they are finely encased inside enormous independent units that work absent a lot of clamor.

The machines are furnished with a few arrangements of sharp edges that cut the metal into determined shapes and sizes. Spectators think that its hard to accept that, inside that appealing compartment, outrageous pressing factor is being produced to cut the metal. Since the current models of pressure driven shears ordinarily don’t need any establishment into the actual floor, they can without much of a stretch be moved to any place they are required inside the creation line.

You need to consistently practice alert while working a water driven shear machine, despite the fact that all the shearing segments might be found inside. It is essential to keep the machine’s edges sharp since this will forestall off-cuts and boost the machine’s effectiveness. Furthermore, it is fundamental that all moving parts be cleaned and greased up much of the time. To try not to harm the machine, be certain the machine has the appropriate degrees of water driven liquid.

EssKay lathe is one of the best lathe machine manufacturers and drilling machine suppliers in India. We deals in the best quality machines such as milling machines, CNC, grinding machine, shearing machines etc. We deal across Asia, Australia, Africa, Gulf, Europe, Russia, Dubai, and many more places. Contact us for the queries.

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